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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Power supply for the transceiver from a computer PSU. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Civil radio communications

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Without claiming to be the author of the idea to use a switching power supply from a computer to power an imported transceiver, I want to share my experience in its alteration and operation. The need for such a light power source arose on one of the trips to the country, where I constantly took the transceiver with me. If the mass of the YAESU FT-840 is quite tolerable, the weight of its native power supply, you see, leaves much to be desired.

The circuitry of computer power supplies from many manufacturers does not differ significantly from each other, and it can be assumed that the proposed procedure for carrying out alteration work, which does not affect the main functional units, is applicable to most switching power supplies for personal computers of the AT class. According to the described method, the author redid four power supplies.

Below is a step-by-step instruction for the conversion.

Connect the power supply to a network with a voltage of 220 V. Connect a wire resistor with a resistance of 12 ... 1,3 Ohm (1,5 - 1 ... 8 A) to its +9 V output. If the output voltage does not change, we can assume that the unit is suitable for rework.

Open the power supply and remove from the board all the wires coming from the -5 V, -12 V, +5 V power supply outputs, except for the common wire (GND) and the +12 V source wire.

Remove the socket for connecting the monitor, and in its place, on the insulating plate, install two terminals. Designate the terminals as "+12 V" and "-12 V".

Using the +12 V source wire (yellow wire), make several turns on a ferrite ring magnetic circuit of size K28x16x9 mm, grade M2000NM and connect them (solder) to the "+12 V" terminal.

Connect (solder) the black wires "GND" to the "-12 V" terminal.

Parallel to these terminals, connect an oxide capacitor 33 microns x 25 V.

In the hole in the case, through which the power wires previously went out, install a power switch (-220 V) with backlight, having previously filed the hole with the desired shape.

In the mains rectifier (Fig. 1), filter capacitors C5 and C6 with a capacity of 220 microns are replaced with capacitors of 330 microns x 350 V. Since the latter are large in size, they are soldered on legs made of copper wire with a diameter of 1 mm.

Power supply for the transceiver from a computer power supply

Replace the rectifier diodes of the +12 V source (an assembly of two diodes on the VD19VD20 radiator - in Fig. 2) with KD2999 diodes (2 pcs.) With any letter. New diodes should be installed on a separate aluminum profile-corner (TNX RV4HV) and already fixed on the radiator. The best option is to install an imported assembly of diodes with a Schottky barrier with parameters Ipr \u25d 6 A, Uo100p \uXNUMXd XNUMX V - less voltage drop and, consequently, less heating of the diodes.

Power supply for the transceiver from a computer power supply

Capacitor C25 at the output of the +12 V source should be replaced with a capacitor with a capacity of at least 4000 microns and an operating voltage of 16 V.

To increase the output voltage of the +12 V source to +13 ... 14 V, it is necessary to break the printed conductor coming from the midpoint of the +5 V source rectifier assembly, and include 1-2 silicon diodes with lnp = 1 ... 2 A in direct connection, as shown in fig. 2 (VD1*, VD2*). The author used KD226A diodes.

After that, the transceiver began to give its "native" 100 W to the antenna (at +12 V only 80 ... 90 W). The specified circuit supplies a feedback voltage for the output voltage stabilization stage; reducing this voltage with a forward-biased diode by about 0,6 V led to an increase in output voltages, including the source + 12V to + 13V; instead of a diode, you can also use a resistor, choosing its resistance to obtain a voltage of +13 ... 13,5 V.

Excess voltage in the power supply circuit of the PSU cooling fan should be extinguished by also turning on several diodes.

Protection against overloads and short circuits at the PSU output is adjusted by selecting the number of turns on the current sensor, a ring with several turns of wire located near the transistors.

After the rework, my PSU provided Uout = 14,2 V at a load current of 20 A. It turned out to be light (weight - about 700g), small (80x100x150 mm), reliable power supply with output short circuit protection. Various emergency situations were simulated - at the output of the power supply unit, the voltage disappeared instantly.

The output voltage of the power supply unit changes by no more than 30 ... 40 mV when the mains voltage changes from 180 to 280 V. At idle, it consumes about 7 watts from the mains. Efficiency when the load current changes from 5 to 20 A - within 80 ... 85%.

The unit has been in operation since May 2002 at the dacha. Mains voltage during the day can vary from 195 to 235 V, but the quality of the FT-840 transceiver does not affect. There is no spurious modulation of the transceiver signal during transmission. In comparison with the power supply unit assembled according to the traditional scheme, there were no differences in the operation of the transceiver.

Author: N. Shadrin (RZ4HX), Togliatti, Samara region

See other articles Section Civil radio communications.

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