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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Section 3. Electrical installations for special purposes

Chapter 3.2. Electrothermal installations. Induction melting and heating appliances

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Encyclopedia of radio electronics and electrical engineering / Rules for the technical operation of consumer electrical installations (PTE)

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3.2.27. Paragraphs 3.2.27 - 3.2.33 of this chapter apply to electrothermal induction installations of industrial (50 Hz), increased (up to 30 kHz) and high (over 30 kHz) frequencies.

3.2.28. Acceptance of induction installations for operation is carried out subject to the requirements of these Rules, state standards and rules for the installation of electrical installations, sanitary standards for the level of the electromagnetic field at workplaces and radio interference standards, testing in accordance with the technical documentation of the manufacturer and registration of the radio frequency range in the radio inspection bodies .

3.2.29. To reduce electrical corrosion from leakage currents, metal pipes of the water cooling system must be grounded at the very beginning of their transition to insulated hoses connected to live water-cooled parts.

3.2.30. Water cooling should be carried out continuously from the moment the unit is turned on until the parts are completely cooled after shutdown. The presence of interlocking water cooling with the enabling device of the installation is mandatory.

3.2.31. Personnel servicing induction melting furnaces and heating installations are obliged to systematically monitor the degree of heating of its structural elements from currents induced by electromagnetic stray fields. Depending on the results obtained, measures should be taken to reduce losses.

3.2.32. Installations are inspected by electrical personnel in accordance with the schedule approved by the organization. The results of the inspection and the measures taken to eliminate malfunctions are recorded in the log of the installation. During the inspection, you should pay attention to the following:

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  • failure-free operation of all blocking devices that ensure safe working conditions for personnel and the necessary clarity and sequence of switching on all technological and electrical elements of the installation;
  • reliability of shielding and grounding of individual units;
  • the cleanliness of the contacts of the control gear, which has the largest number of switching on and off;
  • correct operation of contacts with arc extinguishing;
  • lack of scale on the water-cooled surfaces of the plant parts;
  • no dust on the installation parts.
  • 3.2.33. Inspection of induction installations and repair work on them are carried out after they are disconnected from power sources.

    3.2.34. The cooling system of the inductor of induction melting furnaces must have an interlock that ensures that voltage is removed from the inductor when the water supply is interrupted.

    3.2.35. When carrying out melts in induction melting furnaces, it is allowed to touch the charge with a tool with insulated handles. Wear gloves to avoid burns.

    3.2.36. The inclusion of loop capacitors under voltage to adjust the oscillating circuit during the melting process in induction melting furnaces is allowed if there are disconnectors with a remote drive. Switching off the loop capacitors under voltage is not allowed.

    3.2.37. Heating stations, where heat treatment operations are performed and which are part of specialized units (press-forging and rolling mills, pipe welding machines, etc.), are built into the unit as separate units.

    3.2.38. When working at a heating post with open heating inductors connected through a step-down matching high-frequency transformer, the following protective measures should be provided:

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  • control buttons for heating and switching off the heating post should be placed in close proximity to the heating inductor in a place convenient for the thermist operator;
  • one point of the secondary winding of the matching high-frequency transformer must be grounded anywhere;
  • the operator-thermist must have personal protective equipment;
  • a poster should be posted "Installing parts and touching the inductor with a hand when the voltage is on is not allowed."
  • See other articles Section Rules for the technical operation of consumer electrical installations (PTE).

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