ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Twilight switch. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Lighting The device is an automatic switch on / off of a powerful load (up to 6 A, from a 220 V network) depending on the illumination of the photosensitive element. The device has an on/off threshold adjustment. Small size and weight, high reliability, ease of manufacture makes the twilight switch extremely effective in order to automate the control of your electrical equipment and save energy. In addition, the device does not interfere with the mains. You can assemble such a device from the MASTER KIT NK005. On the street, in a country house or in a city apartment, it often becomes necessary to control electrical appliances depending on the time of day (in other words, on the light illumination of the object). How convenient it is when, with the advent of twilight, the light bulb for lighting the street, the front or dark staircase of the entrance will automatically turn on, and turn off in the morning; in the country, the heating element in your shower will turn on or the pump will start, storing water for morning watering. In addition to the automation of switching processes, it is necessary to recall the possibility of significant energy savings with such a time division of the operation of electrical appliances. All these functions can be assigned to a light-sensitive load on / off switch, which is called a twilight switch. Technical specifications
Such devices are quite widespread. There are more than a dozen different circuit solutions, both the simplest and very complex microprocessor-controlled systems. Therefore, the developers of MASTER KIT were tasked with making the most simple, modern (relative to the element base), cheap, small-sized, but at the same time, device with the most attractive consumer properties and reliability. Description of the module Schematic diagram of the twilight switch is shown in Fig.1. The twilight switch consists of a VD1 photodetector (a photodiode in reverse connection is an analogue of a photoresistance), a Schmitt trigger, a transistor switch, an electromagnetic relay and a power source. The Schmitt trigger is made on the operational amplifier DA1, covered by positive feedback through the resistor R6. The non-inverting input DA1 is connected through the resistor R5 to the engine of the variable resistor R2, which serves to adjust the switching threshold. The output voltage of the Schmitt trigger through the resistor R7 controls the operation of the electronic key, made on the transistor VT1. In the collector circuit VT1, through the resistor R9 and capacitor C2 connected in parallel, the winding of the electromagnetic relay K1 is connected, the contact group K1.1 of which closes / opens (depending on the load connection points, namely points 5-6 for short circuit, 5-7 for opening of the relay, respectively) the power supply circuit of the load connected through the XS2 connector. When the electronic key VT1 is closed, the capacitor C2, charging through the winding of the relay K1, creates a current pulse sufficient to attract the armature of this relay. After the capacitor is charged, the armature of the relay is held by less current flowing through the resistor R9, which makes the device more economical in terms of current consumption. Diode VD1 protects the transistor VT2 from impulse breakdown at the time of starting the relay K1. The twilight switch power supply consists of a resistor R10, a zener diode VD2 with a stabilization voltage of 24 V, a capacitor C3 and a diode bridge VD3. The diode bridge through the quenching resistor R11 and the capacitor C4, connected in parallel, receives a mains voltage of 220 V (connector XS2). When power is disconnected from the device, capacitor C4 is discharged through resistor R11, which reduces the risk of electric shock. If it is necessary to switch a load with a consumption current of more than 6 A, relay K1 can be replaced with a more high-current one (with similar parameters for closing the primary winding) or relay K1 can be used to turn on another, more powerful relay. Many will ask: "Why was an electromagnetic relay chosen as a switching element? After all, it would be possible to use a thyristor with a clear conscience?" The answer to this question is extremely obvious. Firstly, the relay makes it possible to provide absolute electrical isolation of the light machine and the switched equipment. Secondly, since the thyristor is a multilayer semiconductor structure, in the open state the voltage drop across it is about 2 V, which at a current of 6 A will be 12 W of dissipated power. And now you can compare the dimensions of the electromagnetic relay and the thyristor with a radiator. It is possible to greatly reduce the dissipated power by using modern field-effect transistors with low drain-source resistance in the open state instead of a thyristor. In this case, we have the minimum power dissipation, but we do not have the galvanic isolation of the twilight switch and the switched devices. Attention! This device has a transformerless power supply, so touching open current-carrying parts of the board is life-threatening. Design The appearance of the twilight switch is shown in the photo, the printed circuit board in fig. 2 (on a scale of 2:1), the arrangement of elements in fig. 3. Structurally, the twilight switch is made on a printed circuit board made of foil fiberglass. To fix the board, mounting holes for 2,5 mm screws are reserved. The design of the device allows you to mount the device in the BOX-G025 case under the clamping of the edges of the board with screws. For the convenience of connecting the supply voltage, load and photodiode, the board has reserved seats for terminal screw clamps (paired - points X1 and X2, X3 and X4; triple - points X5, X6, X7). Attention! Since the device is not galvanically isolated from the AC mains, the twilight switch must be carefully insulated from moisture and from possible contact with current-carrying conductors. Due to the lack of galvanic isolation from the AC voltage network, it is recommended to install a photodiode inside the body of the light machine, which will make the device as electrically safe as possible. A correctly assembled twilight switch does not require adjustment. However, before using it for the first time, check that the installation is correct. Attention! Especially carefully check the correct installation of the transistor, microcircuit, diode, zener diode, diode bridge and electrolytic capacitors. Conclusion MASTER KIT is preparing to release a new version of the NK005 kit, which consists of a printed circuit board, a BOX-G025 case, all necessary components, an assembly and configuration manual. Additional information can be obtained on the site masterkit.ru Author: G.Ganichev, Moscow. See other articles Section Lighting. Read and write useful comments on this article. Latest news of science and technology, new electronics: Air trap for insects
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