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Overvoltage protection device. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Protection of equipment from emergency operation of the network, uninterruptible power supplies

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How to protect the design from exceeding the permissible voltage coming from an unstabilized power supply? To do this, you can make a protective device, which is described in the article.

Often, the cause of failure of various radio equipment is an increase in the supply voltage above the permissible limits. It is especially dangerous if microcircuits are used in the design, and the power supply is unstabilized. True, the use of unstabilized power supplies has its advantages - simplicity, relatively large allowable load power, since there are no regulating elements with a large heat release, etc. However, the main drawback of such blocks is the significant dependence of the output voltage on the mains voltage. Therefore, with an increase in the mains voltage, the output voltage of the unit will also increase, which can lead to an emergency.

To exclude this, I propose to supplement the power supply with a simple device that will constantly monitor the voltage at its output and, if the voltage is exceeded, will disconnect the load from the unit.

A diagram of such a device is shown in Fig. 1. It consists of a digital microcircuit DD1, a transistor VT1 that controls the switching on of relay K1, and an integral stabilizer DA1. When the power supply is turned on, if the voltage at its output is within normal limits, the delay circuit R3C2 will keep the threshold element DD1.1 (Schmitt trigger) in a high state at the output (pin 3). And thus, the relay will not work during transients, since the outputs of the remaining triggers (DD1.2-DD1.4) will have a low level that will not allow the transistor to open. The load will be powered through the normally closed contacts K1.1, K1.2 of the relay.

Over voltage protection device
(click to enlarge)

The controlled voltage from the power supply is supplied through the resistor R2 and tuned R1 to the input of the trigger DD1.1. A tuned resistor sets the trigger switching threshold. As long as the voltage at pin 1 of the trigger is below the threshold, it will be in a state of high level at the output. If the voltage from the power supply exceeds the set value, the trigger will switch to another state, a low level will appear at its output, and a high level will appear at the outputs of the other triggers. As a result, the key on the transistor VT1 will open, the relay will work and contacts K1.1, K1.2 will open the load power circuit.

In this state, the device will be even if the voltage drops to the previous value. To return the device to its original state, you need to disconnect the power supply from the network for a while.

If there is no overvoltage when you turn it on again, the device will be in its original state. Otherwise, it will turn off the load again, but after a delay time determined by the ratings of the parts of the R3C2 chain (in this case, about 0,1 s).

Thus, the device responds even to short-term voltage surges, which are also dangerous for the load. The duration of the reaction is determined to a greater extent by the capacitance of the capacitor C1, but the total resistance of the resistor R2 and the working part of the tuning resistor also have an effect.

Capacitor C1 performs another role - it excludes the operation of the device from impulse noise. The same role is assigned to the capacitor C3. The NI LED, which lights up simultaneously with the operation of the relay, indicates an emergency situation. The integral stabilizer DA1 is required to power the device with a stabilized voltage of +12 V.

In addition to that indicated in the diagram, the device can use the KR1561TL1 chip or an imported analog 4093. Transistor - any low-power silicon with a permissible collector current not lower than the current through the relay winding, for example, KT3102, KT315 or more powerful KT503 with any letter index, as well as imported BFP729 , BC182B, BC318, KSC853R. Diode - any of the series KD243, KD503, KD521, KD522, 1N4001 - 1N4007. LED - any domestic or imported, preferably red glow.

The type of integral stabilizer DA1 depends, like the type of transistor, on the operating current through the relay winding. So, at a current of about 45 mA, you can install KR1157EN12A, KR1157EN12B, KR1168EN12, and at a current of more than 90 mA - more powerful, for example, KR142EN8B, KR142EN8D, KR1162EN12A, KR1162EN12B, 78M12.

The relay used is imported with an operating voltage of 12 V and a current of about 45 mA. But any other with the same operating voltage will do. The relay contacts must withstand the maximum current consumption of the design on which the power supply is loaded.

A protection device was assembled on a printed circuit board (Fig. 2) from one-sided foil-coated fiberglass. The relay and LED are located outside the board.

Over voltage protection device

Setting up the device comes down to setting the response threshold with a tuned resistor when voltage is applied to the input (right output of resistor R2 according to the diagram) from an adjustable power supply. You may have to pick up the capacitor C1 and the resistor R3.

This device in its original version was designed to protect the stereo amplifier on the TDA8560Q chip from overvoltage. Its maximum operating voltage is +18 V. From an unstabilized power supply, the amplifier received voltage in the range of 15 ... 17 V (depending on the output power and mains voltage at the moment). The protection threshold was set to 18 V. When simulating an emergency, in the form of increasing the mains voltage to 230 ... 240 V using LATR, there was a clear operation of the protection device and the amplifier turned off.

Author: I.Potachin, Fokino, Bryansk region

See other articles Section Protection of equipment from emergency operation of the network, uninterruptible power supplies.

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