ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Triac thermostat. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Power regulators, thermometers, heat stabilizers The difference between this version of the thermal stabilizer and many others previously described in our journal lies mainly in the replacement of the traditional trinistor with a triac, which made it possible to eliminate the rectifier bridge, made up of powerful diodes. As a result, the number of elements installed on the heat sink with an output power of up to 1 kW was reduced from five to one. The temperature stabilizer can be used to maintain the temperature in a house on a garden plot, in a cellar, a balcony "vegetable store" and other enclosed spaces. Temperature stabilization by the proposed electronic device is carried out, as usual, by turning on and off the mains voltage supplied to the load - heater, depending on the temperature of the sensor - thermistor. The switching on of the triac itself occurs near the moment when the mains voltage passes through "zero", which reduces the level of interference. The heat stabilizer circuit is shown in fig. 1. The temperature stabilizer uses a power supply unit and pulse formation circuits at the moments when the mains voltage passes through "zero", described in [1], so the part of the circuit that completely repeats Fig. 1 [1], not shown here. "zero" a pulse of negative polarity is formed. The Schmitt trigger, assembled on the elements DD1.1, DD1.2 and the resistor R9, forms steep fronts and falls of this pulse. The positive voltage drop corresponding to the beginning of the half-cycle is differentiated by the C4R11 chain and is fed to the input terminal 12 of the DD1.4 element in the form of a short pulse of positive polarity. At the same time, the second input (pin 13) of the DD1.4 element receives a signal from the output of the op-amp DA1, which acts as a comparator. Its inputs are connected to the outputs of a thermally sensitive bridge formed by resistors R5 - R8 and thermistor RK1. While the temperature of the thermistor is higher than that set by resistor R5, the voltage at the non-inverting input of the op-amp is less than at the inverting one, a low level signal is generated at the output of the comparator. At this time, the pulses do not pass through the DD1.4 element and the HL1 LED is closed. When the temperature of the thermistor RK1 drops and the voltage across it becomes larger, the output signal of the op-amp will correspond to a high level, the HL1 LED will turn on, pulses from the differentiating circuit C4R11 will begin to pass through the DD1.4 element to the base of the transistor VT3. At the beginning of each half-cycle, the transistor will turn on the triac VS1 and thereby connect the load - the heater - to the network. All elements of the device, except for the triac and the female part of the output connector X1, are mounted on a printed circuit board with dimensions of 80x50 mm (Fig. 2). The board, made of one-sided foil fiberglass, is designed for the installation of MLT resistors, capacitors K73 - 16 (C1), K50 - 6 (C2), KM - 5 (the rest). Variable resistor R5 - SDR - 4aM or SDR - 4bM. Diodes VD1 and VD2 - any silicon pulse or rectifier, zener diode VD3 - for a stabilization voltage of 10 ... 12 V. The K561LA7 microcircuit is replaceable by K176LA7 or KR1561LA7. Transistors VT1 and VT2 can be any low-power silicon pnp structures, transistor VT3 - medium or high power of the same structure with a permissible collector current of up to 150 mA. The function of a comparator (DA1) can be performed by almost any op-amp operating at a full supply voltage of 10 V and consuming a current of not more than 5 mA, for example, KR140UD7, K140UD6, KR140UD6, KR140UD14. LED HL1 - any of the AL307 series. It should be taken out of the board as much as possible, and it should “look” in the same direction as the shaft of the variable resistor R5. The body of the resistor R5 is connected to the negative conductor of the microcircuit power circuit, which is necessary for its shielding. The RK1 thermistor used in the manufactured sample of the device is MMT - 4. But any other MMT or KMT series with a nominal resistance of 10 ... 33 kOhm is also suitable. Better - sealed MMT - 4 or KMT - 4 [2, 3]. To determine the resistances of resistors R5 and R6, it is necessary to set the temperature range in which the thermostat must operate. The resistance of the thermistor is measured at the maximum operating temperature. The resistor R6 should have the same resistance or slightly less. Then the resistance of the thermistor is measured at the minimum temperature and the resistance of the resistor R5 is selected so that it, in total with the resistance of the resistor R6, is not less than the measured one. If there are difficulties in measuring the resistance of the thermistor in the temperature range, we can assume that for MMT series resistors it increases by 19% with a decrease in temperature by 5 ° C, by 41% with a decrease by 10 ° C and twice - by 20 ° C. Similarly, with the same increase in temperature, the decrease in the resistance of the device is 16%, 29%, and two times, respectively. For KMT thermistors, such a change is approximately 1,5 times greater. The ratings of resistors R5, R6 and thermistor RK1 indicated in the diagram correspond to the temperature stabilizer operating range of 15 ... 25 ° С. The circuit board and triac KU208G (or KU208V), mounted on a ribbed heat sink with dimensions of 60x50x25 mm, are placed in a plastic box with dimensions of 150x95x70 mm so that the thermistor is close to the bottom wall of the box, and the heat sink of the triac is to the top. Previously, in these walls of the smallest case, the largest possible number of ventilation holes with a diameter of 6 mm is drilled in increments of 10 mm. The LED and the resistor shaft are led out through the holes in the front wall of the box. The shaft of the variable resistor itself and the fixing screw of the plastic handle on it should not be accessible for accidental touch. To adjust and calibrate the regulator begin without a triac. Pin 12 of element DD1.4 is temporarily connected with a wire jumper to pin 14 of this chip, and a DC voltmeter is connected to resistor R12. Capacitor C1 is shunted with a resistor of 220 ... 330 Ohm, after which the thermostat is connected to a DC source with an output voltage of 12 ... 15 V. The voltage value of this source is set so that the current consumed by the thermostat is within 18 ... 20 mA. The thermistor is placed in water, the temperature of which corresponds to the middle of the operating range. The thermistor insulator must not touch water. When the shaft of the resistor R5 rotates clockwise, the HL1 LED should light up, and the voltmeter should show a voltage of about 9 V, while rotating it in the opposite direction, the LED will go out, and the voltmeter needle should be at the zero mark of the scale. Make an appropriate mark on the scale of the variable resistor. By changing the temperature of the water, the thermostabilizer is completely calibrated. To carry out this operation, instead of a thermistor, you can use fixed resistors with ratings corresponding to the measured resistance of the thermistor at given temperatures. After removing the additional resistor and wire jumper, the stabilizer is completely assembled and its operation is checked with an incandescent lamp connected to the X1 "Load" connector. To linearize the scale of a variable resistor, you can use the recommendations of the article [4]. The regulator is installed in a vertical position so that the ventilation holes in its body are not covered by anything, for example, on the wall of the room. If the thermostat is used to maintain the temperature in the cellar, incubator or balcony "vegetable store", it is better to place it outside the thermostabilized volume, and take the thermistor out of the stabilizer case. In this case, to reduce the effect of pickups on the thermistor's place, an oxide capacitor with a capacity of at least 50 μF for a rated voltage of at least 10 V should be placed on the board. The thermistor itself and the wires leading to it must be carefully insulated. The thermostat has no temperature hysteresis, and its accuracy can be very high - about 0,1°C. But if, for some reason, hysteresis is still required, it is necessary to connect a resistor between terminals 3 and 6 of the op-amp DA1 (in Fig. 2 it is shown by dashed lines) with a resistance of several megaohms. Literature
Author: S. Biryukov, Moscow See other articles Section Power regulators, thermometers, heat stabilizers. Read and write useful comments on this article. Latest news of science and technology, new electronics: Machine for thinning flowers in gardens
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