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Refrigerator turn-on delay timer. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Clocks, timers, relays, load switches

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The author talks about one of the common causes of failure of domestic refrigerators and offers two options for the device to protect them.

The operating instructions for some household refrigerators, for example, STINOL, say that they can be reconnected to the network no earlier than 4 ... 5 minutes after being turned off. This time is necessary for the condensation and pressure drop of the refrigerant. Otherwise, the starting load on the compressor motor is too high, causing its windings to overheat. It is in this situation that engine failure is most likely.

It is impossible to fulfill this requirement without the use of additional protection devices. The household refrigerator is included around the clock. To put it out of action, even a short-term power outage, which is normal for our electrical networks, is enough, especially at night or when the owners are absent. In such cases, it is necessary to automatically delay turning on the refrigerator for approximately 5 minutes after the restoration of the mains voltage. It is this function that can be performed by the timer, the circuit of which is shown in Fig. 1.

Refrigerator turn-on delay timer

It works like this. At the first moment after the mains voltage is applied, the capacitor C3 is discharged and it starts charging through the resistor R3. Logic element DD1.1 serves as a threshold device. While the voltage at its inputs is below the switching threshold, its output is high, and the output of the element DD1.2 is a low logic level. Transistor VT1 is closed, there is no current in its emitter circuit. Therefore, the thyristors of optocouplers U1 and U2, and with them the triac VS1 are closed. Refrigerator power circuit is open.

After about 5 minutes, the voltage across the capacitor C3 will reach a level at which the state of the elements DD1.1, DD1.2 will begin to change and the transistor VT1 will open. Due to the positive feedback through the resistors R4 and R5, this process develops like an avalanche, the current through the LEDs of the optocouplers U1, U2 increases abruptly. As a result, the photothyristors of the optocouplers open in turn at the beginning of each half-cycle of the mains voltage, and the current flowing through them and the resistor R6 opens the triac VS1. The refrigerator is connected to the network.

If the mains voltage disappears for more than 1 ... 2 s, the capacitors C2 and C3 will have time to discharge (the latter through the diode VD6). Resistor R2 serves to speed up the discharge process. With the appearance of voltage, the process described above will be repeated and the refrigerator will be turned on only after 5 minutes.

The timer power unit is assembled according to a transformerless circuit with a quenching capacitor C1. Resistor R1 limits the inrush current when turned on. The voltage rectified by the VD1-VD4 diode bridge is stabilized using the HL1 LED and the VD5 zener diode connected in series. The glow of the LED is a sign of the presence of voltage in the network.

The timer is assembled in a case from the power supply unit BP2-3 (the so-called network adapter), which was equipped with some calculators. The socket for connecting the refrigerator is fixed on the block body from the side opposite to the mains plug, and inside the case - a printed circuit board made of foil fiberglass, shown in fig. 2.

Refrigerator turn-on delay timer

The K561LE5 microcircuit can be replaced with the K561LA7 without any adjustment of the circuit. Transistor VT1 - series KT312, KT315 with any letter indexes. Suitable low-power diodes with a permissible rectified current of at least 1 mA are suitable as VD4-VD30, and a replacement for VD6 should be selected with a low reverse current, for example, KD102B, KD104A. LED HL1 - any color of glow with a maximum current of 30 mA. The direct voltage drop across different types of LEDs can vary by 1 ... 2 V, which should be taken into account when choosing a VD5 zener diode. The total voltage on the zener diode and the LED should not go beyond 10 ... 15 V.

Capacitor C1 - K73-17, C2 - any oxide, C3 - oxide with a low leakage current, for example, the K52 series. All resistors are MLT or C2-33 of the power indicated on the diagram. Triac VS1 (its voltage class must be at least 4) is equipped with an aluminum heat sink with an area of ​​several square centimeters and is attached to the board, for example, with epoxy glue.

Establishing a timer comes down to setting the required response delay by selecting resistor R3. It should be taken into account that an excessive increase in the resistance of this resistor leads to delay inconsistency caused by the influence of leakage currents of the capacitor C3 and between the PCB conductors. The leakage current of an oxide capacitor that has not been energized for a long time is usually increased. Therefore, be sure to check the delay after the timer has been running continuously for at least a day, and if necessary, set it again.

A timer similar in purpose and principle of operation can be assembled according to the scheme shown in Fig. 3.

Refrigerator turn-on delay timer

Its main difference is that the load (refrigerator) is switched not with a triac, but with the help of relay K1. The trigger, which switches when the voltage on the capacitor C2 reaches the threshold level, is formed in this case by the elements DD1.1 and DD1.4. Parallel connected elements DD1.2, DD1.3 - a buffer stage that controls an electronic key on a transistor VT1, in the collector circuit of which the relay winding K1 is connected. Resistor R5 is needed to accelerate the discharge of capacitors after turning off the mains voltage. The current flowing through it is not enough to keep relay K1 in the triggered state. Transformer T1, diode bridge VD1 and capacitor C1 - the power supply unit of the timer.

LEDs HL1 and HL2 serve to indicate the presence of voltage in the network and the status of the timer. If none of them is lit, there is no mains voltage. From the moment the voltage appears until the refrigerator is turned on, the HL1 LED is on. Then it goes out and the HL2 LED lights up.

When choosing a relay, it should be borne in mind that its contacts must be designed for switching a current of several amperes consumed by the refrigerator in starting mode. In the author's version of the timer, the REN-18 relay is used, passport РХ4.564.706. Transformer T1 - with a voltage on the secondary winding of 6 V at a load current of 300 mA. The rectified voltage on the capacitor C1 was 7 ... 8 V. If there is a relay with a high response voltage, the voltage on the secondary winding of the transformer should be increased accordingly. However, with an increase in the rectified voltage in excess of 15 V, the DD1 microcircuit should be powered through a simple stabilizer with an output voltage of no more than the specified one. Be sure to shunt the output of the stabilizer with a 1 kΩ resistor, which creates a discharge circuit for capacitor C2.

The timer is assembled on a board made of one-sided foil fiberglass. Almost all of the circuits are mounted by printed circuits, with printed conductors located near one of the edges of the 80 mm wide board (Fig. 4). The foil was removed from the rest of its surface, relay K1 and transformer T1 were installed there.

Refrigerator turn-on delay timer

The board is covered with a cover made of insulating material with holes for LEDs and a socket for connecting a refrigerator. Establishing a timer comes down to setting the required shutter speed by selecting the resistance of the resistor R1.

Author: I. Nechaev, Kursk

See other articles Section Clocks, timers, relays, load switches.

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Comments on the article:

Andrew Vladimirovich
I liked the scheme. Especially on the relay.


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