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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Electrical materials. Cables. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Electric installation work

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By cable called one or more insulated and twisted cores, enclosed in an airtight sheath, over which various protective covers can be applied.

According to their purpose, cables are divided into power and control cables. Power cables designed for transmission and distribution of electrical energy to various pantographs and switchgear, control - for connection to electrical appliances, devices and clamp assemblies (in control, signaling and automation networks). According to the type of insulation and sheath, cables are divided into the following groups:

1) with impregnated paper insulation in a metal sheath;

2) with paper insulation impregnated with a non-flowing composition, in a metal sheath;

3) with plastic insulation in a plastic or metal sheath;

4) with rubber insulation in a plastic, rubber or metal sheath. In each group, cables are subdivided according to rated voltage, cross section, number and material of cores and type of protective cover.

Cables are manufactured in accordance with the current state (GOST) and industry standards (OST) and technical specifications (TU) for a rated voltage of 0,66; 1; 3; 6; 10; 20 and 35 kV and sections of conductive wires 1; 1,5; 2,5; 4; 6; 10; 16; 25; 35; 50; 70; 95; 120; 150; 185; 240; 300; 400; 500; 625; 800 and 1000 mm2. (110 kV high voltage cables will be discussed below.)

The conductors of the cables are made of copper wire grades MM (soft) and MT (hard) and aluminum grades AM (soft), APT (semi-hard), AT (hard) and ATP (high hardness). The wires are twisted into a strand (part of a flexible multi-wire core twisted from several wires) or into a core. With proper twisting, the wire in the core, in the strand, as well as the strands in the core, should be adjacent to each other, while there should be no crossing of wires or strands located in one layer. Depending on the flexibility, the cable cores are divided into six classes. For fixed laying of cables, conductors of classes I, II and III are used, for movable - more flexible conductors - IV, V and VI classes.

For stationary laying power cables, conductors are made in round, shaped or combined shapes.

The use of sector and segment cores instead of round ones makes it possible to reduce the cable diameter by 20-25% and, accordingly, reduce the consumption of other materials (for insulation, sheath and protective covers).

Depending on the conditions of cable laying, apply aluminum or copper conductors.

Copper single-wire conductors are made round for sections 1-50 mm and shaped for sections 25-50 mm; stranded conductors - round for sections 16-1000 mm2 and shaped for sections 25-300 mm.

Aluminum single-wire conductors are made round for sections 22 2,5-240 mm, shaped for sections 25-240 mm, stranded conductors - round for sections 70-1000 mm2, shaped for sections 70-240 mm2.

The use of single-wire aluminum conductors with a cross section of up to 240 mm reduces the cost of cables (twisting of individual wires is excluded), but increases their overall rigidity, which creates certain difficulties during installation.

In the designation of cables with single-wire cores, after the number indicating the cross section, the letters "ozh" are added.

For the manufacture of conductive wires, aluminum is mainly used. The resistance of an aluminum wire with the same cross section is 1,65 times greater than that of copper, therefore, to transmit the same power over a cable at the same voltage, the cross section of a conductive aluminum conductor should be taken more than copper. In addition, aluminum conductors have a lower yield strength and a higher heat capacity than copper.

Author: Bannikov E.A.

See other articles Section Electric installation work.

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