ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Homemade iron. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Beginner radio amateur The design of the proposed iron is simple and affordable for anyone who has ever dealt with a hacksaw, a file and a drill at home. So, take an iron from your neighbors and, putting it on a sheet of 3-5 mm duralumin, circle it with a pencil or scribe along the contour. The marking of the sole of the future iron is ready. Cut it with a hacksaw or jigsaw along the contour, file the edges with a file, rounding them. Then, in the resulting workpiece, drill 2 holes for countersunk rivets. One fifth of all cases, one might say, behind Next up is the pen. Cut a strip for it from a sheet of duralumin or steel 2 mm thick, file the edges with a file. Having drilled holes in it according to the drawing, bend the base of the handle in shape. And having made the upper and lower caps from a wooden block and plywood, connect them with screws. Glue the finished handle to the sole of the iron. After processing the latter with a sandpaper, and then with a felt wheel with paste until a mirror surface is obtained, attach a block made of a plug made of a plug with removed current-carrying pins and drilled two holes with a diameter of 3 mm on the M4 screws with nuts. Now in turn - a thermal electric heating element. To lay it, you should prepare a "dough" from liquid glass (silicate or office glue), talc (sand), chalk (tooth powder) or asbestos chips. This mixture should have the density of sour cream. The "dough" is rolled out in an even layer 2-5 mm thick on the surface of the sole, previously degreased with gasoline or acetone. Then a heater is laid - a spiral of nichrome wire. For example, from an electric stove, fireplace or iron. If such a spiral was not at hand, then it could turn out to be the same (in order to avoid local overheating) gaps of 0,3-0,5 mm wide.
You can check the performance of the manufactured spiral and adjust it for the normal operation of the iron as follows. Putting a nichrome heater on an insulating and heat-resistant material (asbestos, dry wood), turn on the network. The color of the spiral should soon become dark cherry. If the heating is weak, it is necessary to reduce the length of the winding (of course, after disconnecting from the mains After laying the finished spiral, an additional layer of "dough" is applied. Smooth it out to give the iron a finished look. Then a power cord with a plug is connected to the ends of the spiral, fixed in an electrical insulating box (moreover, the heater supply to the latter is also covered with a layer of "dough"). The finished product is allowed to dry for two days, after which one probe of the avometer touches the sole of the iron, and the second - the current-receiving pin of the plug and measures the insulation resistance. It should be in the range of 480-520 kOhm. Such an iron can already be safely included in the network. If suddenly difficulties arise in the manufacture of the iron with the acquisition of components for the preparation of the "dough", then ordinary clay can also be used for thermal insulation. It is applied to the sole with a 7-mm layer, and a groove is made with a wooden stick for the subsequent laying of the spiral. The clay is then dried. After drying the first layer, a spiral is laid in the groove. And from above everything is again covered with clay. Dry again. After the top layer has dried, the insulation resistance is checked and, if it is normal, the iron is put into operation. When using an iron, you should not neglect the measures of protection against electric shock. When dampening the laundry during ironing, make sure that as little water splashes as possible on the insulating layers. Do not leave the iron unattended, protect it from shock, and it will serve you properly. After all, the thermal electric heater here is of a closed type: it oxidizes less and works more reliably. Author: S.Semenov See other articles Section Beginner radio amateur. Read and write useful comments on this article. Latest news of science and technology, new electronics: Traffic noise delays the growth of chicks
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