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OCCUPATIONAL SAFETY AND HEALTH
Instructions on labor protection for a picker of an automated warehouse. Full document
Occupational Safety and Health / Standard instructions for labor protection 1. General safety requirements 1.1. This Instruction is intended for workers engaged in the acquisition of goods in automated warehouses. 1.2. Compliance with the requirements of this Instruction is a necessary condition for the safe operation of order pickers in automated warehouses. 1.3. Persons who have reached the age of 18, have passed a medical examination, industrial training, have passed the examination of the qualification commission and received a certificate for the right to perform these works, as well as have passed introductory and at the workplace briefings on labor protection, are allowed to perform work on the acquisition of goods in automated warehouses. 1.4. Employees must be re-instructed on labor protection at least every 6 months. Knowledge testing by the qualification commission and periodic medical examination are carried out at least once every 12 months. 1.5. Automated warehouse pickers must be trained according to the slinger program and have a certificate for the right to perform these works. 1.6. To work with a manipulator with an electric drive, workers (pickers) who have been trained, have passed the examination of the qualification commission for an electrical safety group of at least II and received a certificate of knowledge of the Rules for the technical operation of electrical installations of consumers and the Rules for safety in the operation of electrical installations of consumers are allowed to work. 1.7. To work with a manipulator with a pneumatic or hydraulic drive, workers (pickers) who have been trained, have passed the examination of the qualification commission and received a certificate of knowledge of the Rules for the Design and Safe Operation of Pressure Vessels are allowed to work. 1.8. When performing work on the picking of goods in automated warehouses, exposure to dangerous and harmful production factors that can lead to injury to workers or cause illness is possible: a person is in the working space of stacker cranes, conveyors and other warehouse equipment operating in automatic mode; malfunction of protective barriers of hazardous areas of the warehouse; moving machinery and equipment, their moving parts; moving goods; electricity, compressed air, hydraulic and oil drives; violation of the rated load capacity of manipulators, the danger of falling loads due to overloads or unreliability of attachment of interchangeable load gripping devices to the manipulator; noise, vibration. 1.9. In order to exclude cases of industrial injuries, access to the areas of storage and picking of goods, the operation of manipulators, conveyors must be strictly authorized. 1.10. The boundaries of the protective zones should be marked with solid lines 50-100 mm wide, applied to the floor plane with yellow signal color, resistant to abrasion. 1.11. In order to draw the attention of workers to the immediate danger, safety signs "No Entry (Passage)" should be installed near the areas of operation of automated warehouse equipment. 1.12. Protective fences should be painted in the form of alternating yellow signal and black colors inclined at an angle of 45-60 ° from 30 to 200 mm with a stripe width ratio of 1:1. 1.13. To prevent cases of unauthorized persons getting into the picking areas, the work of the manipulator in the protective fence, an entrance door with a combination lock is provided, through which picking workers and other persons who have received a work permit are accessed to the working area. A "No Entry" sign is posted on the door. 1.14. Guards and interlocked safety devices (light protection, ultrasonic protection, stationary guards, etc.) must be reliable and ensure the shutdown of warehouse equipment operating according to a given program in automatic mode, if a picker or other workers are in the danger zone. 1.15. When performing work on the selection of goods from warehouse loading units (SGU), pickers must strictly adhere to the accepted technology for processing goods in a warehouse. It is not allowed to use methods that speed up the execution of technological operations and lead to violation of safety regulations. 1.16. When picking an order, when carrying load-handling devices to the manipulator, removable load-handling devices and other loads, the rules for lifting and moving weights manually should be observed:
1.17. It is allowed to work only in overalls intended for this type of work and use personal protective equipment: cotton overalls, combined gloves, leather boots. 1.18. In cargo picking areas, there should be schemes for the correct strapping and slinging of standard cargoes that do not have special devices or places for slinging. In the absence of these schemes, the picker is obliged to demand that they be available from the person responsible for the safe performance of work on the movement of goods by hoisting mechanisms, machines. 1.19. If you have any questions about the implementation of the requirements of the instructions in the process of work, you must contact the work manager for clarification. 1.20. If other workers are noticing safety violations, stop work and warn them of the need to comply with the requirements that ensure the safety of work. 1.21. Picking workers must know:
1.22. When transferring to another job using unfamiliar equipment, the worker must familiarize himself with its device, the methods of safe work on it and be instructed at the workplace. 1.23. For violation of the requirements of this Instruction, a worker engaged in the acquisition of goods in automated warehouses shall bear administrative and criminal liability in accordance with the established procedure. 2. Safety requirements before starting work 2.1. Check the serviceability of personal protective equipment, wear special clothing and protective equipment provided for by the norms, pick up hair under a headdress. 2.2. Make sure that the first aid kit is available and complete. 2.3. Get a task for picking orders in the form of a "Picking list" document. 2.4. Carry out acceptance of the load-handling devices to the manipulator, make sure that they are in good condition, that they have stamps or tags indicating the number, test date and load capacity. During operation, removable load-handling devices and containers must be subject to periodic inspection at the established time, but not less often than:
2.5. Carry out an external inspection of removable load-handling devices (ropes, slings, traverses, hooks) and make sure that they are in good condition. If removable load-handling devices have surface wear of wires or broken strands, cracks and wear of the hook in the mouth, parts of its suspension, the order picker must warn the person responsible for the safe performance of work on the movement of goods by hoisting machines, or the person responsible for maintaining hoisting machines in good working order. condition, and obtain permission to use this load handling device in work or to reject it. Rejected removable load-handling devices, as well as load-handling devices that do not have a tag (brand), should not be located at the work sites. 2.6. Removable load-handling devices received by the enterprise from repair can be used by order pickers only after a preliminary inspection. It is forbidden to use lifting devices that have not passed the test. 2.7. Check the presence and serviceability of the original conveyors of empty containers, the presence on it of an inscription about its purpose, number, own weight and maximum weight of the cargo for which it is intended to be transported. Unmarked and damaged containers are not allowed in the places of work. 2.8. Check the serviceability of stationary fences, picker consoles and control stations for conveyor modules. 2.9. Conduct a visual inspection of the manipulator and make sure that there are no external damages, there should be no visible defects. 2.10. Check the condition of the load gripping device and its attachment to the tong head. 2.11. Carry out a trial cycle of work, controlling the performance of the manipulator. 2.12. Before turning on the manipulator, it is necessary to remove all foreign objects and tools from it. 2.13. Turn on the switch located on the manipulator column, press the "Start" button on the control head, while the "Network" light next to the button will light up; by tilting the control stick up and down, make sure that the vertical movement mechanism works properly in the set range of movements. 2.14. Make sure that the radial movement mechanism works properly in the set range of movements. 2.15. Carry out a trial movement along the required trajectory of the movement of the load. 2.16. If any malfunctions are found in the operation of the manipulator, turn off the manipulator and call the maintenance personnel. It is prohibited to carry out loading and unloading operations with a faulty manipulator. 3. Safety requirements during work 3.1. Send a signal from the picker's console to the control point that the working areas of the given picker's workplace (RCS) are free and ready to receive warehouse cargo units with the picking cargo, after making sure that the conveyors are not cluttered with foreign objects, tools, containers that were not taken out in time from work area 3.2. Transfer empty containers from the original roller conveyors to the working area of the RCC by pressing the appropriate buttons of the control stations and proceed to picking the order in accordance with the "Picking List". 3.3. Strapping and hitching of goods is allowed only in accordance with the schemes for slinging goods; cargo handling of products for which slinging schemes have not been developed is allowed to be carried out under the guidance of a person responsible for the safe performance of work on the movement of goods by hoisting machines. It is forbidden to use for tying and hooking the load devices that are not provided for by the slinging schemes. 3.4. Before lifting a load, the order picker must determine its weight. When picking an order manually, the picker should follow the rules for lifting and moving weights manually, set out in clause 1.16 of this Instruction. 3.5. When performing work on picking with a manipulator, it is necessary to ensure that the load is securely fixed by the lifting device. Slinging of cargo is allowed only for specially designated places. It is forbidden to tie and hitch a load whose mass is unknown or exceeds the load capacity of the manipulator. 3.6. To check the correctness of the slinging, the load must first be lifted to a height of no more than 200-300 mm and, after making sure that the load cannot accidentally fall out, move it to the picking container (pallet). 3.7. When moving a load, the order picker must be positioned relative to the load being moved so that in case of accidental falling or lowering it does not cause injury. 3.8. During the execution of operations for moving loads, the manipulator control knob should be turned smoothly, without jerks. 3.9. Cargo movement to start and finish at low speeds. 3.10. When moving the load in the radial direction, do not allow sharp blows of the shoulder rollers against the stops-limiters of the extreme positions of the arm. 3.11. When moving cargo, it is not allowed to touch the pantograph, cargo or load gripping device with other objects that impede the free movement of cargo. 3.12. Stowing the load in a container (container) should be carried out evenly, the load gripping device should be removed after the load is securely installed or laid in place. 3.13. If it is necessary to leave the workplace, the picker must set the tong head to a position where the manipulator will not interfere with the operation of the process equipment, and turn off the power supply to the converter unit by pressing the "Stop" button on the control head and turning off the switch on the column. 3.14. Upon completion of work with this warehouse loading unit, the picker must make a mark on the picking of cargo in the "Label for picking up cargo" and send a signal from the picker's console to the control point that the picking has been completed and it is ready to receive the next warehouse loading unit. 3.15. As the orders are picked, the picker is obliged to promptly withdraw the formed orders from the working areas to the original roller conveyors by pressing the corresponding buttons of the control stations. 4. Safety requirements in emergency situations 4.1. It is forbidden to operate the manipulator with the following symptoms of problems:
In the event of the above problems or any other malfunctions in the operation of the manipulator, turn off the manipulator and call the maintenance and repair personnel. 4.2. In the event of a fire, you must:
4.3. In case of injury, immediately stop work, notify the supervisor and seek medical attention. 4.4. In case of accidents that have occurred with other workers of the site, first (pre-medical) aid should be provided and measures should be taken to evacuate the victim to a medical facility. 5. Safety requirements at the end of work 5.1. Set the head of the manipulator gripper to the most convenient and safe position. 5.2. Turn off the manipulator by pressing the "Stop" button on the control head, while the "Network" light should go out. Turn off the switch located on the manipulator column. 5.3. Carry out an external inspection of the manipulator in order to identify visible defects and log all the faults found during the operation of the manipulator. 5.4. Tidy up the workplace, remove hand tools, lifting devices for the manipulator to a place specially designated for storage. 5.5. All malfunctions noticed in the course of work, and the measures taken to eliminate them at the end of the shift, must be reported to the work manager. 5.6. Remove personal protective equipment, overalls and deposit them in the prescribed manner. Take a shower.
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