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LPG micromotor. Tips for a modeller

Modeling

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Aircraft modelers have not yet paid attention to a very promising engine running on liquefied CO2 gas. But the ease of manufacture and operation make it much more affordable than compression and glow engines. In addition, it does not pollute the air and is silent in operation. With this engine (Fig. 1) various aircraft models weighing up to 100 g can work. From one can for siphons, the tank (Fig. 2) can be filled twice.

The working volume of the engine is 0,27 cm3. With a propeller Ø 180 mm, it develops 1900-2100 rpm. Flight duration 45-50 s.

Let us dwell in detail on the manufacturing technology of the most complex and critical engine parts.

Turn the crankcase from D16T duralumin on a lathe, followed by metalworking of the outer surfaces. Thread M9X0,8 cut on the machine. Drill a hole for the shaft and machine with a Ø 4 mm reamer.

The cylinder is easier to make from a round bar of stainless steel Ø 15 mm on a lathe. Cut the thread on a screw-cutting lathe from one installation.

Bring the inner diameter of the cylinder after boring with a cast-iron lap to the size indicated on the drawing.

Make the crankshaft on a screw-cutting lathe from steel 45. With one installation, drill a hole for thread No. 2,5 and cut it. Bring the shaft journals to Ø 4 mm using sandpaper No. 00 and subsequent lapping with GOI paste in place in the crankcase.

LPG micromotor
Rice. 1. CO2 engine (click to enlarge): 1 - tube, 2 - spring housing, 3 - spring, 4 - ball Ø 4, 5 - gasket, 6 - fixing nut, 7 - piston pin, 8 - connecting rod, 9 - thrust washer, 10 - cone, 11 - spinner bolt, 12 - crankshaft, 13 - crank pin, 14 - crankcase, 15 - piston, 16 - rod, 17 - cylinder, 18 - cylinder cover, 19 - cylinder head

LPG micromotor
(click to enlarge)

LPG micromotor
(click to enlarge)

Then mark, drill on a drilling machine and cut an M2 thread for a hole for the crank pin. The finger itself is machined from steel 45 or silver. Sand its surface with sandpaper, then cut the M2 thread.

Make cylinder heads from D16T duralumin. Cut the internal thread on a screw-cutting lathe.

Turn the connecting rod on a lathe from D16T duralumin. First make the connecting rod heads spherical, then grind off part of the sphere with a file. Punch the centers of the holes for the piston pin and the crank and drill them on a drilling machine.

The spring used in the engine head is taken from a small capacity aerosol can. For those who cannot get it, we report the parameters: wire Ø 0,8 mm, spring diameter 4 mm, length 7-8 mm.

The spring for the filling valve (Fig. 3) is made of OBC wire Ø 0,4 mm. It has an outer Ø 4 mm and a length of 10 mm.

In the filling device, the spring is the same as in the engine cylinder. For gas lines, a stainless steel tube Ø 1,5-2 mm is required.

Assembly order. Press the rod into the hole in the piston bottom with a light hammer blow. Insert piston pin and connecting rod. Make notches on the sides of the hole to prevent your finger from coming out. Then, lightly lubricating the neck of the shaft, insert it into the crankcase. The shaft should rotate easily. Lower the connecting rod through the upper neck of the crankcase. Align the hole in the head with the hole on the shaft, insert the crank pin and screw it in until it stops. Make sure that the connecting rod has a freedom of movement of 0,4 mm on the finger.

Then solder the gas pipeline to the spring body and assemble the valve assembly according to the assembly drawing. Gather the rest of the knots as well. Bend the gas pipeline over the engine head in the form of a Ø 25 mm spiral. This is necessary for the complete evaporation of liquid gas in the gas pipeline. By lowering and raising the cylinder, achieve the desired phase of gas inlet into the over-piston space, the clarity of the engine depends on this.

The cartridge is inserted into the filling device (Fig. 4) using a clamping sleeve from the siphon.

Air screw (fig. 5) made of linden.

Author: V. Loktionov

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