ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING 8W LED lamp power supply on HV9961. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Power Supplies The authors offer an 8 W power supply, assembled on the HV9961 chip, to power an LED lamp. Nowadays, in the literature and the Internet, there are many descriptions of power supplies of various complexity and functionality for LED light sources, often called LED drivers. These are power supplies, usually pulsed, with output current or voltage stabilization. The power supply proposed in this article is a variant of one of the inexpensive light sources mass-produced by a domestic manufacturer. It is simple, which makes it accessible for repetition even by novice radio amateurs and at the same time has good parameters. Main Specifications
The power supply is a buck-converter controlled by a widely used specialized HV9961 current regulator microcircuit. The scheme of the device is shown in fig. 1. A small number of external elements and a fairly high accuracy of load current regulation have made this microcircuit a common solution for various LED drivers.
The load current is controlled by changing the average current value of the switching transistor VT1. By measuring the voltage drop across the resistor R2, the DA1 microcircuit corrects the time (duration) of the open state of the transistor VT1 and thus maintains the output current at a given level. In this case, the time of the closed state, set by the resistor R1, is always constant. Resistor R2, in fact, is a current sensor through the LEDs. Its resistance is calculated by the formula R2 = 0,275 / ILED where ILED - required LED current. Off time toff (µs) transistor states are calculated by the formula toff = R1/25 + 0,3 where the resistance of the resistor R1 is in kiloohms. It is desirable to choose the resistance of the resistor in the range from 100 kΩ to 1 MΩ, although in [1] a wider range is allowed - from 30 kΩ. Too little time of the closed state can lead to overheating of the transistor VT1. The inductance of the inductor L2 can be estimated quite accurately from the relation where the inductance is obtained in henry, if the voltage is substituted into the formula in volts, the current is in amperes, and the time is in seconds. When calculating the power supply for other output current and power, the inductance of the inductor may have to be manually adjusted by selection, achieving stable operation of the device at different input voltages. And we must not forget that a non-magnetic gap is required for the L2 choke. You can calculate the gap, for example, according to the method [2] or [3]. For this design, the inductor L2 was wound on a standard frame for the E 16/8/5 magnetic core from Epcos made of N87 material, the non-magnetic gap was 0,5 mm (the total gap of the magnetic core). The winding contains 700 turns of wire with a diameter of 0,15 mm.
The power supply is assembled on a printed circuit board made of fiberglass laminated on one side with a thickness of 1,5 mm. Its drawing is shown in Fig. 2, and the location of the parts - in Fig. 3. On the side of the printed conductors, there is a DA1 chip, a VT1 transistor, a VD1 diode bridge, a VD2 diode, a capacitor C5 and resistors R1, R2. The device uses imported capacitors, C1 and C4 - for an alternating voltage of 250 V. It is permissible to replace them with capacitors K73-17 for a rated voltage of 630 V (C1) and 400 V (C4). The rated voltage of the capacitor C2 must be at least 1,5 kV. This condition is satisfied, for example, capacitors K15-5. Diode VD2 - HS1M or a similar high-speed diode in an SMA package (DO-241AC) with a reverse voltage of at least 400 V and a current of 1 A. The STD5N52K3 transistor in the D-PAK package can be replaced by any n-channel MOSFET with a drain-source voltage of 500 V, a channel resistance of 1 ... screw terminal blocks, respectively, three- and two-pin for mounting on the board. A photograph of the mounted printed circuit board from the side of the printed conductors is shown in fig. 2. The LED board is made on an aluminum base for better heat dissipation. It has 36 serially connected and evenly spaced Nichia NESL157BT sw30 LEDs (Fig. 5).
Literature
Authors: V. Lazarev, D. Golubin See other articles Section Power Supplies. Read and write useful comments on this article. Latest news of science and technology, new electronics: Machine for thinning flowers in gardens
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